Solution for Whole Bottling Line of Mineral Water

SOLUTION FOR WHOLE PRODUCTION OF MINERAL BOTTLE WATER/BEVERAGE DRINKS

1. BOTTLE BLOWING SYSTEM


1.1 MAIN FEATURES OF YC-4000:
1). MITSUBISHI TOUCH-SCREEN COMPUTER
2). THE TEST ELEMENTS ADOPT JAPANESE OMRON ELECTRIC COMPONENT, THE STRONG ELECTRIC CONTROL SELECTS THE IMPORTED FAMOUS PRODUCT, THE PERFORMANCE IS RELIABLE, THE REACTION IS ACCURATE
3). USING INFRARED LIGHT TUBE HEATING, HIGH PENETRATION FORCE AND UNIFORM HEATING, THE WIDTH AND HEIGHT OF THE REFLECTOR CAN BE ADJUSTED, CAN BE SUITABLE FOR DIFFERENT STRUCTURE OF THE BOTTLE BILLET HEATING.
4). AUTOMATIC PRESSURE CONTROL, AUTOMATIC INPUT BOTTLE PREFORM CONTROL SYSTEM.
5). WITH AUTOMATIC ALARM, AUTOMATIC FAULT DETECTION AND DETERMINATION OF KINETIC ENERGY.
6). MEMORY OF 9 KINDS OF BOTTLE PREFORMS PROGRAM CONTROL, THE REPLACEMENT OF DIFFERENT MOLD AND BOTTLE PREFORMS, NO LONGER TO ADJUST ANY DATA.
7). WE CHOOSE JAPANESE SMC CYLINDER, PNEUMATIC COMPONENTS AND SOLENOID VALVES, WHICH ARE PROVIDED BY GERMAN BOSCH AND JAPANESE SMC. IT HAS HIGH SENSITIVITY, FAST SWITCHING SPEED, LOW FAILURE RATE, AND SAFE AND RELIABLE OPERATION.
8). AIR ROAD DESIGN ACTION AND BLOWING ARE DIVIDED INTO TWO PARTS TO MEET THE NEEDS OF THE BOTTLE BLOWING AND THE ACTION OF DIFFERENT AIR PRESSURE, AND TO REALIZE THE HIGH PRESSURE BLOW PRODUCTS.
9). THE USE OF HYPERBOLIC ELBOW AND MAIN CONNECTING ROD HINGE MECHANISM HAS STRONG CLAMPING FORCE AND STABLE AND RELIABLE ACTION.
10). MODE MOVING PART ADOPTS THE LINEAR GUIDE RAIL, WHICH HAS THE ADVANTAGES OF GOOD STEEL AND LIGHT SPEED.



1.2  SPECIFICATION OF YC-4000:
MAXIMAL PRODUCT VOLUME -- 1.5L(MAX) -- 1 TO 4
THEORETICAL OUTPUT -- 3500 BPH -- 1 TO 4
THEORETICAL OUTPUT -- 34KW-- POWER CONSUMPTION≈20KW
BLOWING PRESSURE -- <4.0MPA /
MOULD OPENING STROKE -- 120MM /
TEMP CONTROL SECTOR 7/2 GROUPS CONTROLLED BY POWER METER
COOLING FAN STANDARD /
MACHINE SIZE L× W× H -- 2550*2300*1800 /
MACHINE WEIGHT -- 2050KG /
MOULD BOARD SIZE -- 660×595MM (W×H)
THICKNESS OF MOULD BOARD -- 220~240MM /
HEATING TYPE / -- REMOTE INFRARED HEATING
MOTION CONTROL -- PLC -- MITSUBISHI LOGICAL CONTROL STATEMENT, CHANGEABLE
OPERATOR INTERFACE -- TOUCH SCREEN MITSUBISHI BRAND.
TIME SETTING -- TOUCH SCREEN MAN-MACHINE INTERFACE SETTING.
MOULD COOLING / INDEPENDENT WATER SOURCE,1 IN 1 OUT.

1.3 AIR DRYER AND GAS HOLDER:

  
1.4 AIR COMPRESSOR:


 
2. BOTTLE UNSCRAMBLER:


 
3. BOTTLE RINSING-FILLING-CAPPING 3-IN -1 SYSTEM:
3.1 FEATURES OF CGF8-8-3:
1).THE LATEST GERMAN TECHNOLOGY USES LIQUID FILLING PRINCIPLE OF PRESSURE TYPE, FILLING SPEED, LIQUID LEVEL CONTROL, NO LEAKAGE PHENOMENON.
2).THE SPRING TYPE WASHING HAND CLAMPS THE EMPTY BOTTLE WITH AUTOMATIC TRACK, 180 DEGREE TURN, INSIDE AND OUTSIDE TWO-STEP WASHING BOTTLE WITH HIGH EFFICIENCY
3).THE MAGNETIC TORQUE IS USED FOR SCREW CAP, GRASP COVER, CAPPING FUNCTION. TWIST FORCE IS STEP-LESS ADJUSTABLE, WITH CONSTANT FORCE TO ROTARY & SEALING CAP, AND DOES NOT HURT THE COVER, TIGHT AND RELIABLE SEALING.
4).THE MACHINE USES PLC COMPUTER PROGRAM CONTROL AND MAN-MACHINE INTERFACE TOUCH SCREEN BUTTONS, WITH AUTOMATIC LEVEL CONTROL FUNCTION.
5).TRANSMISSION: MOTOR-V BELT DRIVE-WORM REDUCER.



3.2 SPECIFICATION OF CGF8-8-3:
3.3 AUTOMATIC CAP UNSCRAMBLER(PART OF CGF8-8-3):
1). STRUCTURE CHARACTERISTICS
USING RUBBER BELT BUCKET TYPE LIFTING STRUCTURE, HAS THE CHARACTERISTICS OF STABLE OPERATION, SMALL NOISE.
2). TECHNICAL PARAMETERS
PRODUCTION CAPACITY: 6000 / HOUR; POWER: 0.55KW; SIZE:500×500×3500MM
3).MAIN CONFIGURATION OF EQUIPMENT
REDUCER MOTOR: TONGNING(ZHEJIANG)
THE CONVEYOR BELT ADOPTS IMPORTED FOOD GRADE PVC MATERIAL
ALL PARTS IN CONTACT WITH CAP ARE MADE OF HIGH QUALITY STAINLESS STEEL N304.

3.4 LIGHT INSPECTION EQUIPMENT(PART OF CGF8-8-3):
THIS EQUIPMENT IS EQUIPPED ON THE LINE TO CHECK WHETHER THERE IS ANY SUNDRIES IN THE PRODUCT. THE MAIN STRUCTURE CONSISTS OF THE INSPECTION LAMP AND THE STAINLESS STEEL BODY AND PLEXIGLASS COVER. NOS OF LAMP:3; POWER CONSUMPTION:3.3W; MATERIAL: STAINLESS STEEL.

3.5 BOTTLE DRYER:
AFTER THE BOTTLE CAPPING AND LAMP INSPECTION, THE BOTTLE DRYER WILL DRY BOTTLES BEFORE LABELING. INSTALLING 2 SETS OF AIR KNIFE ON THE CONVEYOR BELT BEFORE LABELING SYSTEM .THE TURBINE FAN PROVIDES WIND SOURCE,THEN THE VORTEX PUMP GENERATES PRESSURED AIR. THE PRESSURED AIR BECOMES AIR KNIFE AFTER PASSING THE AIR KNIFE MOUTH, AND THEN FORMED HIGH-SPEED AIR CURTAIN.  THE AIR CURTAIN WILL BLOW BOTTLES FROM TOP TO BOTTOM ON FROM 2 SIDE OF BOTTLES. WATER WILL BE BLOWN OFF THE BOTTLES. SO AS TO ENSURE BOTTLES WITH DRY BODY BEFORE LABELING.
1). HIGH SPEED WIND BLOWING LEADS TO WIND TUNNEL EFFECT, ENHANCING AND MAINTAINING HIGH WIND SPEED, SO THAT THE WATER IS EASIER TO BE BLOWN AWAY.
2). THE WIND PRODUCED BY THE VORTEX GAS PUMP IS A WARM AIR (WHICH CAN INCREASE 10-20 DEGREES C), AND THE EFFECT OF DRYING CAN BE STRENGTHENED.
3). THE WIND GROOVES CAN BE EASILY ADJUSTED ACCORDING TO DIFFERENT DIAMETER AND HEIGHT OF THE BOTTLES, SO THAT THE EFFICIENCY IS BETTER AND THE ADJUSTMENT IS EASIER.
4). 304 STAINLESS STEEL STYLE GROOVES.
5). MACHINE POWER: 7.5KM

4.AUTOMATIC SLEEVE LABELING SYSTEM PGT-150



4.1 MACHINE FEATURES OF PGT-150:
1). FULL STAINLESS-STEEL COVER , NO RUST AND WATER-PROOF.
2). SINGLE POSITIONING TYPE CENTRAL GUIDE PILLAR, MORE STABLE FOR LABEL SENDING.
3). SYNCHRONOUS BOTTLE SEPARATING MECHANISM, BOTTLE CONVEYING IS MORE STABLE.
4). SYNCHRONOUS LABEL BRUSH DOWN, THE CALIBRATION ACCURACY IS MORE ACCURATE.
5). LABEL CONTROL SENSOR, UNIQUE COMBINATION OF TAIL AND SENSOR, HIGHER CUTTING ACCURACY.
6). BUTTON TYPE CONTROL BOX, TOUCH SCREEN IS MORE CONCISE.

4.2 SPECIFICATION OF PGT-150:
4.3 FEATURES OF ST-250:
1).USING STABLE HEAT ENERGY RELEASED BY STEAM INJECTION TO EVENLY HEAT AND SHRINK LABELS SO THAT LABELS COMBINE PERFECTLY WITH BOTTLES
2).THE UPPER MIDDLE AND LOWER 3 SECTIONS CAN BE ADJUSTED INDEPENDENTLY SO AS TO MAKE THE BEST USE OF STEAM.
3).THE MACHINE IS MADE OF STAINLESS STEEL AND NO RUST IN LONG-TERM USE
4).DESIGN OF STEAM PIPES CONFORMS TO INTERNATIONAL STANDARD, SAFE AND RELIABLE.

4.4 SPECIFICATION OF ST-250: